Demo Estimating — Module 6
Estimating Overhead, Profit & Contingencies
Turn direct costs into a defendable sell price. Allocate overhead, size contingency from risk, and set a target margin without mixing up margin vs. markup.
🎯 Learning Objectives
- Identify and recover overhead reliably (not as a guess).
- Set a target margin and compute the correct selling price.
- Convert markup ↔ margin and avoid math traps.
- Build a risk register to size contingency from expected exposure.
- Use allowances & alternates without hiding contingency or profit.
📋 Overhead & Indirect Costs (HVAC/Demo-typical)
- G&A: office/admin, accounting, rent, IT, insurance, legal, marketing.
- Ops support: safety program, PPE stock, small tools, fleet admin, training.
- Precon: estimating, site walks, bid bonds, software subscriptions.
- Project support: PM oversight (non-job-coded), QC audits, compliance.
🧠 Recovery options: (a) % on direct cost, (b) $/labor-hr burden, or (c) monthly overhead ÷ billable hours → OH $/hr.
🧯 Worker Protection & Environmental Remediation
- LOTO, spotters, scaffolding/lifts, fall protection, debris chutes, silica controls.
- Containment/negative air, air monitoring, HEPA cleanings, ICRA resets (occupied work).
- Lead/asbestos surveys & abatement (separate scope or allowance as required).
- Soil/water handling, special waste manifests, environmental consulting.
🏗 Temporary Facilities & Site Security
- Porta-johns/handwash stations, site lighting, fencing/barricades, tool storage.
- Badging/guards, camera towers, after-hours security sweeps.
- Price as lump-sum or per-week with stated duration assumptions.
📈 Profit (Margin) & Contingency — Correct Order
Apply in this sequence for clean math and reporting:
Direct Cost → + Contingency → + Overhead → ÷ (1 − Margin) = Selling Price
- Contingency = buffer for unknowns (use risk register, not a flat guess).
- Overhead = cost recovery (company survival), not profit.
- Margin is on price (profit ÷ price), not on cost.
🕳️ Allowances & Alternates (Keep Transparent)
- Create scope-specific allowances (e.g., unforeseen saw-cutting, utility locates).
- Tag as “Owner Use Only” or “If Required” to avoid baseline confusion.
- Alternates priced as explicit add/deduct lines; do not hide contingency inside.
➗ Markup vs Margin (Don’t mix these!)
Markup = (Price − Cost) ÷ Cost
Example: Cost $100k, Markup 20% → Price = $120k (Profit $20k).
Example: Cost $100k, Markup 20% → Price = $120k (Profit $20k).
Margin = (Price − Cost) ÷ Price
Example: Cost $100k, Margin 20% → Price = $125k (Profit $25k).
Example: Cost $100k, Margin 20% → Price = $125k (Profit $25k).
🧮 To hit a target margin, use: Price = Cost ÷ (1 − Margin).
✍️ Suggested Clarifications (copy/paste)
- Overhead recovered at stated rate; escalation or abnormal market shifts are excluded unless noted.
- Contingency is for unknowns within scope, not added scope; unused amounts are not credits unless agreed.
- Allowances are owner-directed; alternates are valid 30 days and require schedule impact review.
- Profit (margin) applied to final cost after contingency and overhead for transparent reporting.
🧰 Overhead, Profit & Contingency Mini Tools
🏗️ Price Stack (Target Margin)
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🔁 Markup ↔ Margin Converter
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🏢 Overhead Recovery Builder
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⚠️ EMV Contingency Sizer
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🧾 Allowances & Alternates Mixer
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*Replace ROM inputs with your firm’s actual rates and historic risk data.